3105 Aluminum

Representative aluminum raw/semi-finished material photo; exact grade not verified

Image Credit: chalcoaluminum.com

3105 Aluminum (AA 3105, UNS A93105) is a wrought 3000-series aluminum–manganese alloy commonly supplied as sheet, strip, and coil. Its manganese and magnesium additions provide higher strength than commercially pure 1000-series aluminum while retaining useful corrosion resistance, formability, and weldability. It is a non-heat-treatable alloy: strength is developed principally by cold work and selected H tempers rather than precipitation heat treatment. The alloy is widely used for painted or bare architectural sheet, siding, sign stock, mobile-home components, and general sheet-metal parts where moderate strength and economical fabrication are important.

Chemical Composition (wt.%)
Chemical Composition wt.%
ElementMinMax
Silicon—0.60
Iron—0.70
Copper—0.30
Manganese0.300.80
Magnesium0.200.80
Chromium—0.20
Zinc—0.40
Titanium—0.10
Other elements, each—0.05
Other elements, total—0.15
AluminumRemainder

Registered chemical-composition limits for wrought alloy 3105 are in weight percent. Values are maximum unless a range is shown. Aluminum is the remainder. The registered designation is distinct from 3105A and 3105B.

Reported values are nominal physical data or ASTM B209/ASME SB209 mechanical requirements for 3105 sheet in the stated temper and thickness range. Mechanical requirements should be checked against the governing product specification and ordered dimensions.

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Table of 3105 Aluminum Properties
Table of 3105 Aluminum Properties
Physical PropertiesMetric
Density
2.72 × 10³ kg/m³2.72 g/cm³
Mechanical PropertiesMetric
Modulus of Elasticity
12.1 × 10⁶ psi
Yield Strength (H14, 0.017–0.080 in)
18.0 min ksi
Tensile Strength (H14, 0.017–0.080 in)
22.0–29.0 ksi
Test conditions & data notes
  • Density: Calculated nominal density for active wrought alloy 3105
  • Modulus of Elasticity: Alloy 3105 physical-property data
  • Yield Strength (H14, 0.017–0.080 in): Strain-hardened H14 sheet; ASTM B209 and ASME SB209 requirements
  • Tensile Strength (H14, 0.017–0.080 in): Strain-hardened H14 sheet; ASTM B209 and ASME SB209 requirements

Material Conditions & Tempers

Because 3105 is not heat treatable for strengthening, supplied strength depends mainly on annealing and cold-work temper. O temper is selected where maximum forming latitude is needed. H1x tempers indicate strain hardening; increasing the final digit generally increases strength while reducing formability. Confirm the available temper, thickness range, and property requirements with the applicable sheet or strip specification.

ConditionTensile StrengthYield / Proof StrengthNotes
OAnnealed condition with the greatest ductility for forming operations. Numerical values vary with product form and thickness.
H12Quarter-hard strain-hardened condition offering a modest increase in strength over O temper. Suitable where some forming capability is still required.
H1422.0–29.0 ksi18.0 ksi minimumHalf-hard strain-hardened sheet condition balancing stiffness and formability. Reported ASTM B209/ASME SB209 requirements apply to 0.017–0.080 in sheet.
H16Three-quarter-hard strain-hardened condition for applications needing increased resistance to denting or distortion. Use when forming severity is lower than for O or H14 material.
H18Full-hard strain-hardened condition with high strength for thin sheet and coil applications. Reduced ductility makes it less suitable for severe forming.

Advantages & Limitations

AdvantagesLimitations
  • Higher strength than 1100 while preserving the low density and corrosion resistance characteristic of aluminum sheet.
  • Good cold-forming capability, particularly in O and moderate H tempers, for bending, roll forming, and routine press work.
  • Good weldability for common aluminum joining practices when suitable filler, joint design, and cleaning are used.
  • Naturally corrosion resistant and well suited to coated or prepainted architectural sheet.
  • Responsive to strain hardening, allowing properties to be tailored through temper selection rather than heat treatment.
  • Readily available in coil-oriented sheet products for efficient slitting, profiling, and roll-forming operations.
  • 3105 cannot be precipitation hardened by solution heat treatment and aging; higher strength must be obtained by cold work or a different alloy family.
  • Its moderate strength is not a substitute for heat-treatable 6xxx alloys or high-strength 5xxx/7xxx alloys in heavily loaded structural service.
  • Formability decreases as temper rises; tight radii and deep draws require an appropriate low-strength temper.
  • Corrosion performance is application dependent; aggressive chemical, marine, or galvanic environments require a system-level corrosion assessment and suitable coating or isolation.
  • Machinability is generally secondary to its sheet-forming role; it can produce long, gummy chips compared with dedicated free-machining alloys.

Processing & Fabrication

ProcessDescription
Cold forming and roll forming3105 is commonly processed from sheet or coil by bending, profiling, stamping, and roll forming. Select O or a lighter H temper for severe shapes; use higher H tempers where dimensional stiffness is more important than deep-forming capacity.
WeldingThe alloy has good weldability. Remove oil, oxide, and coating from the joint area, and qualify filler metal, shielding gas, joint configuration, and post-weld corrosion requirements for the specific service.
Painting and coating3105 is frequently used as painted or prepainted sheet. Surface cleaning and pretreatment should be matched to the selected liquid, powder, or coil-coating system to obtain reliable adhesion and outdoor durability.
Cutting and shearingSheet and coil can be slit, sheared, punched, or blanked efficiently. Control tool clearance, burr direction, and edge quality where exposed architectural edges or subsequent forming are required.

Applications

3105 is particularly useful in rolled sheet applications that need more strength than commercially pure aluminum but do not require a heat-treatable structural alloy. Its corrosion resistance, formability, and suitability for painted coil make it a practical material for building products and light-gauge fabricated components.

  • Residential siding and soffit: Light weight, atmospheric corrosion resistance, and compatibility with painted sheet systems support long exterior service.
  • Roofing, trim, and rainwater goods: Coil availability and roll-forming capability enable continuous architectural profiles, flashing, fascia, and gutters.
  • Sign blanks and sign panels: The alloy provides a flat, corrosion-resistant substrate that can be painted, coated, or fabricated into formed sign components.
  • Mobile-home and recreational-vehicle panels: Moderate strength and good formability suit lightweight exterior and interior sheet components.
  • General sheet-metal fabrications: 3105 offers an economical balance of strength, weldability, and forming behavior for covers, housings, ducts, and trim.

Standards & Designations

DesignationValueDescription
Aluminum Association3105Active registered international designation for a wrought aluminum alloy.
UNSA93105UNS designation used for aluminum alloy 3105.
ASTM / ASMEASTM B209 / ASME SB209The supplier data identify these specifications for 3105 sheet composition limits and H14 mechanical-property requirements; verify the revision and applicable product scope.
International designation cross referenceAlMn0.5Mg0.5Former ISO designation shown for 3105 in the Aluminum Association cross-reference table.

Frequently Asked Questions

Is 3105 aluminum heat treatable?

No. Alloy 3105 is not hardened by solution heat treatment and artificial aging. Its strength is controlled chiefly by composition and cold work, so O and H tempers are used to balance forming ability and strength.

What is the practical difference between 3105 and 3003 aluminum?

Both are non-heat-treatable 3xxx sheet alloys, but 3105 has specified magnesium of 0.20–0.80% and lower manganese of 0.30–0.80%, whereas 3003 is principally manganese strengthened. 3105 is commonly selected for architectural coil products and applications needing strength beyond 1100 or 3003-class sheet; final selection should use the required temper and product-specification properties.

Can 3105 be used outdoors?

Yes, it is widely used for siding, trim, and other architectural sheet because aluminum forms a protective oxide film and 3105 has good corrosion resistance. For long outdoor exposure, coating selection, cut-edge treatment, fastener isolation, drainage, and local atmosphere should be considered as part of the finished-system design.

References & Data Notes

  1. (n.d.). The Aluminum Association, International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys (Teal Sheets), December 2025. https://www.aluminum.org/sites/default/files/2026-01/Teal%20Sheets%20December%202025.pdf
  2. (n.d.). Rolled Metal Products, Aluminum 3105 (UNS A93105) in Coil Form. https://rolledmetalproducts.com/aluminum-3105
  3. (n.d.). Rolled Metal Products, Aluminum 3105 Data Sheet. https://www.rolledmetalproducts.com/wp-content/uploads/docs/Aluminum_3105_Data_Sheet_web.pdf

Composition is taken from the Aluminum Association registered wrought-alloy limits. Density is the Aluminum Association calculated nominal value. Numerical mechanical values shown are limited to the reported H14 sheet requirements; properties depend on temper, thickness, product form, and governing specification.