2060 Aluminum

Representative aluminum raw/semi-finished material photo; exact grade not verified

Image Credit: chalcoaluminum.com

2060 Aluminum (AA 2060) is a registered wrought aluminum–copper–lithium alloy in the 2xxx series. Its copper, magnesium, lithium, silver and zirconium additions support precipitation hardening and make it a high-strength, relatively low-density choice for aerospace sheet, plate and machined structural products. The alloy is associated particularly with damage-tolerant airframe structures such as fuselage skins and stiffeners. Mechanical properties are strongly dependent on product form, thickness, orientation and temper; T8-family conditions are used where high strength is required.

Chemical Composition (wt.%)
Chemical Composition wt.%
ElementMinMax
Silicon—0.07
Iron—0.07
Copper3.44.5
Manganese0.100.50
Magnesium0.61.1
Zinc0.300.50
Titanium—0.10
Silver0.050.50
Lithium0.60.9
Zirconium0.050.15
Other elements, each—0.05
Other elements, total—0.15
AluminumRemainder
Composition notes
  • Silicon: Maximum
  • Iron: Maximum
  • Titanium: Maximum
  • Other elements, each: Maximum
  • Other elements, total: Maximum

Registered wrought composition limits in weight percent. Aluminum is the remainder. The limits shown apply specifically to registered designation 2060; blank elements in the registered row are not presented as specified additions.

Nominal density is from the Aluminum Association’s calculated-density table for active wrought alloys. The remaining values are nominal room-temperature/design-screening values reported for 2060-T8E30, a producer-specific T8 sheet temper, and are not acceptance limits or substitutes for product-specification or mill-certification data.

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Table of 2060 Aluminum Properties
Table of 2060 Aluminum Properties
Physical PropertiesMetric
Density
2.72 g/cm³2.72 g/cm³
Mechanical PropertiesMetric
Tensile Strength (T8E30)
517 MPa
Yield Strength (T8E30)
483 MPa
Elongation at Break (T8E30)
11 %
Elastic Modulus (T8E30)
78 GPa
Thermal PropertiesMetric
Melting Temperature (T8E30 reference)
555 °C
Thermal Conductivity (T8E30)
105 W/m·K
Thermal Expansion (T8E30)
22.6 µm/m·K
Electrical PropertiesMetric
Electrical Conductivity (T8E30)
30 % IACS
Test conditions & data notes
  • Density: Calculated nominal density for active wrought alloy 2060
  • Tensile Strength (T8E30): Typical room-temperature value; producer-specific T8 sheet temper
  • Yield Strength (T8E30): Typical room-temperature value; producer-specific T8 sheet temper
  • Elongation at Break (T8E30): Typical room-temperature value; producer-specific T8 sheet temper
  • Elastic Modulus (T8E30): Typical room-temperature value; producer-specific T8 sheet temper
  • Melting Temperature (T8E30 reference): Reported reference value
  • Thermal Conductivity (T8E30): Reported nominal value
  • Thermal Expansion (T8E30): Reported nominal value
  • Electrical Conductivity (T8E30): Reported nominal value

Material Conditions & Tempers

2060 is a heat-treatable wrought alloy. T8 designations indicate solution heat treatment, cold work and artificial aging; the exact subtemper, product form and applicable aerospace specification must be stated on the purchase order. The values below are reported nominal values and illustrate the effect of condition rather than universal minimum requirements.

ConditionTensile StrengthYield / Proof StrengthNotes
T4430 MPa260 MPaSolution heat treated and naturally aged condition with comparatively high ductility. Reported as a listed 2060 condition; verify applicable product form.
T81505 MPa475 MPaT8-family sheet/thin-plate condition reported for high-strength, damage-tolerant fuselage skin applications. Nominal listed values.
T8E30517 MPa483 MPaProducer-specific T8 sheet temper originally released for fuselage skin. Nominal room-temperature values; order by the exact temper when required.
T851495 MPa460 MPaT8 condition stress relieved by stretching, intended to reduce residual-stress distortion in machined plate parts. Nominal listed values.
T87525 MPa500 MPaT8 condition with 7% cold work, reported as a high-strength condition with reduced ductility. Nominal listed values.

Advantages & Limitations

AdvantagesLimitations
  • Lithium addition can reduce density relative to conventional Al–Cu aerospace alloys while retaining high strength in precipitation-hardened tempers.
  • Copper, magnesium and silver additions enable high strength in T8-family conditions used for weight-efficient structural sheet and plate.
  • Zirconium helps control recrystallization and supports a refined, stable wrought microstructure.
  • The alloy is associated with damage-tolerant aerospace structure, where fatigue, crack-growth behavior and weight efficiency are important design considerations.
  • T851 material is useful for machined components because stretch stress relief can improve dimensional stability after stock removal.
  • 2060 is temper-, thickness- and orientation-sensitive; design allowables must come from the governing product specification rather than generic grade values.
  • High-strength T8-family tempers have limited bend formability compared with solution-treated or naturally aged material, and forming direction should be controlled.
  • Like other high-strength Al–Cu alloys, its corrosion resistance is not equivalent to marine 5xxx alloys; aerospace surface treatment, primer and sealing are commonly used.
  • Fusion welding can be difficult for Al–Li alloys because of porosity, hot-cracking and compositional effects. Mechanical fastening or qualified solid-state joining methods are often preferred.
  • Contact with carbon-fiber composites or dissimilar metallic fasteners requires appropriate isolation and sealing to limit galvanic corrosion.

Processing & Fabrication

ProcessDescription
FormingPerform demanding forming in a suitably formable solution-treated or early-aged condition when permitted by the product specification, then complete the required aging cycle. Fully aged T8 material has restricted bend ductility and can exhibit directional behavior.
MachiningUse sharp, rigid tooling, positive chip evacuation and coolant appropriate to the operation. T851 plate is commonly selected where reduced residual stress and better post-machining dimensional stability are needed.
JoiningAvoid assuming conventional fusion welding is acceptable. Riveting and bolting are established airframe approaches; friction-stir or other specialized joining methods require qualification for the specific product and joint.
Surface protectionClean and deoxidize before applying the qualified conversion coating or anodic treatment and primer system. Seal joints and isolate 2060 from carbon-fiber composite and dissimilar-metal interfaces.
Heat treatmentUse only the solution-treatment, quench, cold-work and artificial-aging practice defined by the applicable material and product specification. These operations establish the final temper and mechanical-property level.

Applications

2060 is principally considered for aerospace wrought products where high specific strength and damage tolerance justify the tighter process and qualification controls associated with Al–Li alloys.

  • Aircraft fuselage skins: High-strength T8 sheet conditions are associated with fuselage-skin service, where weight reduction and damage-tolerant structural performance are valuable.
  • Stringers and stiffeners: The alloy’s precipitation-hardened strength supports thin-gauge, weight-efficient longitudinal reinforcement members.
  • Fuselage frames and internal structure: High-strength wrought sheet, plate or machined stock can be specified for structural members subject to aerospace qualification requirements.
  • Machined ribs, spars and fittings: Stress-relieved T851 plate is relevant where substantial machining is required and residual-stress-related distortion must be controlled.
  • Floor beams and seat-structure components: These applications can benefit from a high-strength aluminum–lithium structural alloy when the governing aerospace specification approves the product form and temper.

Standards & Designations

DesignationValueDescription
Aluminum Association / International Alloy Designation System2060Active registered wrought aluminum-alloy designation; composition limits are published by the Aluminum Association.
Aluminum Association designationAA 2060Common designation for the registered wrought alloy.
UNSA02060UNS designation reported for AA 2060 by the cited material page; confirm the required designation in procurement documentation.

Frequently Asked Questions

What distinguishes 2060 Aluminum from conventional 2xxx aluminum alloys?

2060 is an Al–Cu–Li wrought alloy with magnesium, silver and zirconium additions. Lithium is the defining addition: it supports a lower-density, high-strength aerospace alloy system. It is therefore used where specific strength and damage-tolerance considerations are more important than low-cost general-purpose fabrication.

What does 2060-T8E30 mean?

T8E30 is a producer-specific T8 sheet temper reported for 2060 fuselage-skin material. T8 denotes solution heat treatment, cold work and artificial aging; the E30 suffix is not interchangeable with every generic T8 product. A drawing or purchase order should state the exact temper, product form, specification, thickness and orientation.

Can 2060 Aluminum be fusion welded?

Fusion welding should not be presumed suitable. Al–Li alloys can be susceptible to porosity, hot cracking and local property loss during fusion welding. Aerospace structures commonly use qualified mechanical fastening, while friction-stir or other specialized processes may be considered only when specifically qualified for the joint and product.

References & Data Notes

  1. (n.d.). The Aluminum Association — International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys, Revised December 2025. https://www.aluminum.org/sites/default/files/2026-01/Teal%20Sheets%20December%202025.pdf
  2. (n.d.). FabDigit — Aluminum 2060 T8E30: Properties, Heat Treatment & Uses. https://www.fabdigit.com/materials/aluminum-2060/t8e30
  3. (n.d.). Wang et al. — Microstructure and mechanical properties of 2060-T8 Al-Li alloy. https://link.springer.com/article/10.1007/s12206-018-0927-9

Composition and nominal density are taken from the Aluminum Association document for registered wrought alloy 2060. Mechanical and other condition-specific values shown here are reported nominal values for 2060-T8E30 and must not be used as specification minimums. Obtain the applicable aerospace material specification, product standard and mill test report for design, procurement and certification.